One of the successful projects undertaken by many people, whether it is in homes, restaurants, factories or companies, so ketchup is one of the important household products that improve the taste of food, besides that tomato paste is not limited to ketchup only, but it is made by much Home food.
Very simple and with a few steps that must be followed to implement the project easily, it is one of the commercial projects that help you in providing a suitable standard of living for you and your family, there is a group of unemployed who use this project to change the course of their lives for the better, so you can follow a few simple steps that help On the success of this project, we will get to know her in the next lines.
How to Make Tomato Ketchup at the Factory
These steps are essential that every trader and supplier of this product must take, and these stages are as follows:
Receipt of Tomato Fruits
Dealing with reliable suppliers so that the fruits are of excellent quality, and the required quantity is obtained to obtain the excellent ketchup tomato.
Washing Tomato Fruits
Washed excellently, and it must have a special place for drainage for the contaminated water to be easily extracted and the running water to be opened on the tomato to make sure that there are no deposits in it.
Also read: Making the Best Tomato Paste
Squeeze the Tomatoes
Put it in a pot on the fire, and it must be filtered in a good way, to get rid of the bagged.
The Mixture
In which the tomatoes are ripe, they are placed at a temperature of 180 to 185 degrees Fahrenheit, for pectin enzymes to be stabilized until solids are preferred over the liquid.
Cooling and Heating
This process is one of the most important stages that the tomato ketchup process goes through, as the juice is filled in glass jars and heated and cooled to get rid of bacteria and eliminate them.
Ketchup Tomato Filling
The lids shall be closed with a sealing machine, and the jars shall be inverted for a period of not less than a minute, for the component to be placed on the cover instead of the base of the jar, to maintain the pH.
Also read: Learn About the Food Manufacturing Industries
The Final Stage in the Tomato Ketchup Industry
After finishing making the ketchup, put the salt and sugar on it, add the vinegar to a group of spices known as black pepper, red pepper, nutmeg, onions, and garlic.
Sources of Tomato Ketchup
The world’s most tomato producers:
- First: China production reaches 50 million tons annually.
- Second: India producing 17.5 tons annually.
- Third: United States of America producing 13.25 million tons annually.
- Fourth: Turkey production 11.25 million tons annually.
- Fifth: Egypt producing 8.5 million tons annually.
- Sixth: Iran produces 6 million tons annually.
- Seventh: Italy producing 5.25 million tons annually.
- Eighth: Spain produces 4 million tons annually.
- Ninth: Brazil producing 3.8 million tons annually.
- Tenth: Mexico production of 3.4 million tons annually.
Arab Countries Producing Tomatoes
- First: Egypt comes to produce 8.6 million tons
- Second: Morocco production of 1.2 million tons
- Third and fourth, Iraq and Tunisia are equal to produce 1.1 million tons
- Fifth: Algeria producing 197 thousand tons
Also read: Start Your Own Food Production ProjectHow to Learn Food Trade
How to Implement a Tomato Ketchup Production Project
The most consumed in all homes so quality standards of thickness, color, smell, nutritional value, consistency, suitability, and hygienic conditions for tomato paste production should be maintained using commercial sterilization.
Establishing these projects in rural areas near the tomato farms to ensure access to fresh tomatoes and also reduce the time and energy wasted for the transportation process.
Project Products
- Ketchup
- Tomatoes
- Pure tomato
- Preserved tomatoes
Also read: How to Learn Food Trade
Production Line
- Washing with water.
- Sorting tomatoes.
- Chopping and chopping.
- Filtering of seeds and husk.
- Settlement, packaging, and sterilization.
- Preservation and storage.
Hardware
- Washbasins.
- Balance.
- Boiler and sterilizer cooler.
- Strainer and leveling machines.
- Chopper.
Also read: Small Agricultural and Animal Projects
Raw Materials
- Fresh tomatoes
- Preservatives
- Flavors
Employment
This project helps eliminate unemployment, as it provides more than 15 job opportunities
Environmental and Health Conditions
- The appropriate place.
- Use gags and gloves.
- General cleaning of equipment and location.
- Use of automatic ventilation systems to maintain temperatures and reduce emissions.
Also read: Learn More About Household Food Projects